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All your work is insane-o accurate. Are you milling with CNC and stuff? I'm loving your blade grinds and profile designs. Your Wraith looks very technical.
When I match grind with different materials butted up to one another, I try to get the harder material (usually metal for a bolster) into roughly the right shape first then place the softer material (usually wood for the scale) and just gently grind away at the wood to bring it flush. It cuts really fast though so heads-up!
yeah i have tryed that but always end up with big gaps in the mated surfaces
Are you not technically a hilt maker at this point,since I've seen no blades you've forged as of yet?
In your apprenticeship he has you starting on the assembly and forging blades comes later?
One other question,is there a practical reason for the obtuse angle on the cutting edge instead of a smooth curve?
The angle you mention is where the grind switches from hollow-ground on the edge (for cutting) to convex on the point to lend strength for piercing.
Thanks for all the interest!
I assumed there was a reason for the angle on the blade though I could not see it in the photo...